煤炭工程 ›› 2023, Vol. 55 ›› Issue (3): 178-182.doi: 10.11799/ce202303032

• 装备技术 • 上一篇    下一篇

钻/扭加载系统研究及优化设计

王晓凯   

  1. 中国煤炭科工集团太原研究院有限公司
  • 收稿日期:2022-07-18 修回日期:2022-08-31 出版日期:2023-03-20 发布日期:2023-04-11
  • 通讯作者: 王晓凯 E-mail:850408607@qq.com

Research of Drilling / Torsional Loading System

  • Received:2022-07-18 Revised:2022-08-31 Online:2023-03-20 Published:2023-04-11

摘要: 为了对钻孔作业设备寿命进行检验,设计了钻/扭加载试验系统,并对系统进行了液压分析以及结构优化。首先,根据作业设备的使用工况,针对最为重要的推力和扭矩进行了试验台模型和液压原理的设计。然后,采用随机信号控制电磁比例溢流阀来模拟使用过程中突变的推力和扭矩,对液压系统进行了性能分析以及热力学分析,验证了系统的可靠性,并通过增加风扇来保证系统的散热性能。最后,对系统试验台架进行了静力分析和疲劳分析,得出试验台架的应力最大处和变形最大处,根据分析结果,对试验台架进行了合理的优化。分析结果表明,系统能够很好的模拟钻孔作业设备工作时的工况,改进后的液压系统及试验台架均能符合设计需求。

关键词: 钻孔, 试验台, 加载系统, 推力, 扭矩

Abstract: In order to test the life of drilling equipment, a drilling / torsional loading test system is designed, and the hydraulic system is analyzed and the structure is optimized. Firstly, according to the working conditions of the equipment, the test bench model and hydraulic principle are designed for the most important thrust and torque. Then, the sudden change of thrust and torque in the process of use are simulated by using random signals to control solenoid proportional relief valve. The performance analysis and thermodynamic analysis of the hydraulic system are carried out to verify the reliability of the system, and the heat dissipation performance of the system is ensured by adding fans. Finally, the static analysis and fatigue analysis of the system test bench are carried out, and the maximum stress and deformation of the test bench are obtained. According to the calculation results, the test bench is reasonably optimized. The analysis results show that the system can well simulate the working conditions of drilling equipment, and the improved hydraulic system and test bench can meet the design requirements.

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