煤炭工程 ›› 2026, Vol. 58 ›› Issue (1): 233-240.doi: 10.11799/ce202601029

• 装备技术 • 上一篇    

煤矿井下自动钻机可拆卸式主动钻杆研制及应用

蒋 威,张溟晨,史书翰,王清峰,闫保永,万 园   

  1. 1. 煤炭科学研究总院,北京 100013

    2. 煤矿灾害防控全国重点实验室,重庆 400037

    3. 中煤科工集团重庆研究院有限公司,重庆 400039

  • 收稿日期:2025-04-12 修回日期:2025-07-05 出版日期:2026-01-12 发布日期:2026-03-04
  • 通讯作者: 张溟晨 E-mail:Zhang_Mingchen@126.com

Development and application of a detachable active drill pipe for underground automatic drills in coal mines

  • Received:2025-04-12 Revised:2025-07-05 Online:2026-01-12 Published:2026-03-04

摘要:

针对传统整体式主动钻杆存在的装拆复杂、更换效率低、磨损后需整体更换以及更换成本高的技术问题,研制了一种可拆卸式主动钻杆。通过深入剖析可拆卸式主动钻杆的基本需求,提出了分体式结构设计的技术解决方案,并提供了一种确定螺纹锁固剂最优填充量的方法;通过对螺纹锁固剂失效参数进行数值模拟,探明了施加扭矩、最大接触压力以及最大接触扭矩三者之间的影响关系,得到了螺纹锁固剂失效的施加扭矩值,为减少实验测试次数和降低实验成本提供了数据参考;最后,开展了可拆卸式主动钻杆的实验测试、实钻实验和井下试验。井下试验结果表明:该主动钻杆在打钻过程中连续、稳定,无脱扣、卡扣、变形断裂等不安全现象的发生,且满足井下应用的适用性、安全性、强度以及稳定性要求;磨损部件可实现单一更换,无需整体性更换,且装拆方便、更换高效,能够有效降低更换成本和时间。

关键词: 煤矿井下, 自动钻机, 主动钻杆, 螺纹锁固剂, 分体式结构

Abstract:

In response to the technical problems of traditional integral active drill pipes, such as complex assembly and disassembly, low replacement efficiency, the need for overall replacement due to wear, and high replacement costs, a detachable active drill pipe was developed. By in - depth analysis of the basic requirements of the detachable active drill pipe, a technical solution for the split - type structural design was proposed, and a method for determining the optimal filling amount of thread locking agent was provided. Through simulation and numerical simulation of the failure parameters of the thread locking agent, the influence relationship among the applied torque, the maximum contact pressure, and the maximum contact torque was ascertained, and the applied torque value for the failure of the thread locking agent was obtained, which provided data reference for reducing the number of experimental tests and experimental costs. Finally, experimental tests, actual drilling experiments, and underground tests of the detachable active drill pipe were carried out. The results of the underground tests showed that the active drill pipe was continuous and stable during the drilling process, and there were no unsafe phenomena such as thread loosening, jamming, deformation, and fracture. It also met the requirements of applicability, safety, strength, and stability for underground applications. The worn parts could be replaced individually without the need for overall replacement. Moreover, the assembly and disassembly were convenient, and the replacement was efficient, which could effectively reduce the replacement cost and time. The research results will be used to build demonstration sites and be popularized and applied in coal enterprises such as Huainan, Pingmei, Zhengmei, Shendong, Jinmei, Fenxi, and Zhongmei, providing stronger technical support for cost - reduction and efficiency - improvement in underground coal mine drilling projects.

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