煤炭工程 ›› 2026, Vol. 58 ›› Issue (7): 135-144.doi: 10.11799/ce202607017

• 研究探讨 • 上一篇    下一篇

综采工作面直线度视觉智能监测系统研究及应用

南柄飞,滕贷宇   

  1. 1. 北京天玛智控科技股份有限公司,北京 101300

    2. 中国煤炭科工集团有限公司 煤炭无人化开采数智技术全国重点实验室,北京 100013

  • 收稿日期:2025-09-15 修回日期:2025-11-10 出版日期:2026-07-15 发布日期:2026-08-03
  • 通讯作者: 南柄飞 E-mail:nanbf@tdmarco.com

Research and Application of Visual Intelligence Monitoring for Straightness in Fully Mechanized Coal Face

  • Received:2025-09-15 Revised:2025-11-10 Online:2026-07-15 Published:2026-08-03

摘要:

为提高工作面直线度智能监测水平,围绕工作面直线度视觉监测展开系统研究。首先构建轻量化YOLOv8改进型语义分割模型,在有效减少模型参数量的情况下,实现采场视觉结构化实时动态划分,准确提取出液压支架底座、推杆等关键目标区域边缘特征;其次设计一种双参数视频图像畸变自矫正算法,无需外部参数标定,完成工作面监控视频图像畸变自矫正,获取矫正后的关键区域目标轮廓信息;最后建立视觉图像像素平面与三维物理空间的距离映射模型,进行相邻液压支架间错位距离与推溜行程视觉估算,并据此构建可视化直线度变化曲线,实现基于非接触视觉感知的工作面直线度智能监测。经过实验测试验证,轻量化YOLOv8改进型语义分割模型在参数量降低40%的情况下,实现采场视觉结构化实时动态划分,各目标区域平均分割准确率高于95%,单帧图像处理耗时为12.3ms;相邻液压支架间错位距离与推溜行程视觉估算误差小于5cm,满足工作面直线度智能监测工程化应用需求。

关键词: 工作面直线度, 畸变自矫正, 轻量化语义分割, 推溜行程估算, 液压支架错位距离估算

Abstract:

Affected by factors such as changes in the coal seam and geological conditions, fluctuations in pump station pressure, and asynchronous actions of the electro-hydraulic control system, the working face often fails to effectively maintain a relatively straight state under production conditions, severely restricting the safe and efficient intelligent unmanned production of the working face. However, the working face straightness detection method based on the high-precision inertial navigation system has high system complexity, high cost, and large maintenance costs, making it difficult to ensure reliable daily engineering applications. In response to the above problems, a systematic study on visual monitoring of the linearity of the working face has been carried out.This method first uses the lightweight improved YOLOv8 semantic segmentation model , which effectively reduces the number of model parameters while realizing the visual structured dynamic division of the working face scene, and accurately extracts the edge features of key target areas such as the base of the hydraulic support and the pushing stroke. Secondly, an optimized dual-parameter image distortion self-correction algorithm is designed. It fully considers the distortion information of key targets on the working face and can obtain the camera's distortion parameters without external calibration. This enables self-correction of distorted images and acquisition of the contour information of key targets on the corrected working face. Finally, a distance mapping model between the visual image pixel plane and the three-dimensional physical space is established to complete the visual estimation of the misalignment distance between adjacent hydraulic supports and the pushing stroke, and based on this, a visual estimation curve of the straightness variation is constructed to achieve intelligent monitoring of the straightness of the working face based on non-contact visual perception. Experimental test verification shows that the lightweight improved YOLOv8 semantic segmentation model achieves real-time dynamic division of visual structure with a 40% reduction in parameters. The average segmentation accuracy of each target area is higher than 95%, and the single-frame image processing time is reduced to 12.3 ms. In addition, the visual estimation errors of the misalignment distance between adjacent hydraulic supports and the pushing stroke are both less than 5 cm, meeting the application requirements of working face straightness intelligent monitoring.

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