煤炭工程 ›› 2024, Vol. 56 ›› Issue (1): 214-219.doi: 10.11799/ce202401031

• 装备技术 • 上一篇    下一篇

可移动式液压支架外加载及比压测试技术研究

赵锐,刘欣科,杨建新,等   

  1. 煤炭科学技术研究院有限公司 检测分院
  • 收稿日期:2023-03-20 修回日期:2023-05-02 出版日期:2024-01-20 发布日期:2024-01-29
  • 通讯作者: 赵锐 E-mail:zhaorui_ccri@sohu.com

Research on movable of external loading and specific pressure testing technology of hydraulic support

  • Received:2023-03-20 Revised:2023-05-02 Online:2024-01-20 Published:2024-01-29

摘要: 为解决液压支架让缩性能、底座比压等测试项目的检测检验以及现有液压支架试验装置无法进行外加载的技术难题,设计了一种可移动式液压支架外加载及比压测试装置。该装置采用12根气液组合功能加载油缸作为外加载动力源及比压测试数据采集元件,可分别用于外加载和底座比压测试。外加载测试时,利用基于高精度刚性液压同步油缸调整技术的多缸同步加载实现测试装置的外加载功能|比压测试时,根据试验装置承载外载荷时不同区段的“气弹簧”沉降位移及压力数据的相互关系得到比压分布数值。通过在不同的试验台对不同规格液压支架进行让缩性能和比压测试试验,发现外加载测试过程平稳、比压测试数据采集快捷准确。实际测试表明,该装置具备在不同的液压支架试验装置间进行共享使用的功能,可有效解决液压支架外加载及比压测试的技术难题。

关键词: 外加载, 比压测试, 气液组合功能加载油缸, 可移动式, 液压支架

Abstract: In order to solve the technical problems of testing items such as hydraulic support yield performance and base specific pressure, as well as the inability of existing hydraulic support testing devices to perform external loading, This paper designs a movable hydraulic support external loading and specific pressure testing device. This device uses 12 gas-liquid combined functional loading cylinders as external loading power sources and specific pressure testing data acquisition components, which can be respectively used for external loading and base specific pressure testing. During external loading testing, the multi cylinder synchronous loading based on high-precision rigid hydraulic synchronous cylinder adjustment technology is used to achieve the external loading function of the testing device; During the specific pressure test, the specific pressure distribution value is obtained according to the relationship between the "Gas Spring" settlement displacement and pressure data of different sections when the test device is loaded with external load. By conducting shrinkage performance and specific pressure tests on different specifications of hydraulic supports on different test rigs, it was found that the external loading test process was smooth and the specific pressure test data collection was fast and accurate. Actual testing has shown that the device has the function of shared use among different hydraulic support testing devices, which can effectively solve the technical problems of external loading and specific pressure testing of hydraulic supports.