煤炭工程 ›› 2025, Vol. 57 ›› Issue (6): 211-217.doi: 10. 11799/ ce202506027

• 装备技术 • 上一篇    下一篇

煤矿掘锚一体机再制造技术研究

赵海兴   

  1. 1. 中国煤炭科工集团太原研究院有限公司,山西 太原 030006

    2. 山西天地煤机装备有限公司,山西 太原 030006

  • 收稿日期:2024-06-20 修回日期:2024-09-21 出版日期:2025-06-11 发布日期:2025-07-15
  • 通讯作者: 赵海兴 E-mail:13834548536@163.com

Practice and innovation exploration of remanufacturing coal mine bolting-roadheader

  • Received:2024-06-20 Revised:2024-09-21 Online:2025-06-11 Published:2025-07-15

摘要:

为了促进煤矿掘锚一体机再制造技术进步和质量提升,分析了掘锚一体机再制造现状和技术规范及标准起草情况;研究了结构件裂纹的修复、耐磨板的修复、截割滚筒的修复、滑架再制造、减速器再制造、电控箱箱体再制造和其他关键技术迭代;阐述了再制造工艺流程、关键元部件及系统的测试试验、质量管控体系。完成再制造掘锚一体机14台,其中进口掘锚一体机12台,国产掘锚一体机2台,再制造后的整机性能与再制造前相当,使用效果良好。针对再制造理论基础薄弱、工艺不精准、技术不先进等问题,提出创新思路,即:将掘锚一体机再制造当作新产品研制、加强可再制造性评估和服役寿命预测方法应用、加强再制造设计、将再制造经验应用于掘锚一体机设计、突出信息化建设价值和拓展数字化应用、创新再制造服务理念。

关键词:

掘锚一体机再制造 , 工艺及技术 , 质量管控体系 , 创新思路

Abstract:

In order to promote the progress and quality improvement of the remanufacturing technology of coal mine anchor excavator, the current status of the remanufacturing of anchor excavator and the drafting of technical specifications and standards were analyzed; Studied the repair of cracks in structural components, repair of wear-resistant plates, repair of cutting drums, remanufacturing of sliding frames, remanufacturing of reducers, remanufacturing of electric control box boxes, and other key technological iterations; Elaborate on the remanufacturing process flow, testing and testing of key components and systems, and quality control system. We have completed the remanufacturing of 14 anchor excavators, including 12 imported anchor excavators and 2 domestically produced anchor excavators, with good performance. Aiming at the problems of weak theoretical foundation, imprecise process, and lack of advanced technology in remanufacturing, innovative ideas are proposed, namely: treating remanufacturing of excavator anchor integrated machine as a new product development, strengthening the application of remanufacturability evaluation and service life prediction methods, strengthening remanufacturing design, applying remanufacturing experience to excavator anchor integrated machine design, highlighting the value of information construction and expanding digital applications, and innovating remanufacturing service concepts.

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