煤炭工程 ›› 2023, Vol. 55 ›› Issue (1): 71-75.doi: 10.11799/ce202301014

• 生产技术 • 上一篇    下一篇

采煤工作面远距离供液关键技术现状与展望

张宁波1,郎瑞峰2,王大龙3,贾少毅3   

  1. 1. 中煤华晋集团有限责任公司王家岭煤矿
    2. 中煤华晋集团有限公司 王家岭煤矿
    3. 北京天玛智控科技股份有限公司
  • 收稿日期:2022-04-15 修回日期:2022-06-04 出版日期:2023-01-20 发布日期:2023-04-11
  • 通讯作者: 王大龙 E-mail:14136658@qq.com

Current status and prospects of key technology for remote emulsion supply in coal mine

  • Received:2022-04-15 Revised:2022-06-04 Online:2023-01-20 Published:2023-04-11

摘要: 为系统地介绍远距离供液技术研究成果,对国内外远距离供液发展现状进行了全面的总结和归纳。分析了工作面传统供液方案存在的不足,探讨了远距离供液可以解决的主要问题及其优势,介绍了超大流量液压动力技术、多泵站并联多级卸荷压力控制技术、乳化液远距离回液中继技术以及工作面液压系统失压自动保护技术等远距离供液中关键技术的研究和应用。最后,在动力系统、管路系统及系统布置3个方面对远距离供液的发展方向提出了展望和建议,提出了随着供液系统高频脉动有效控制技术、基于变频调速的多泵站流量连续压力控制技术、以及远距离供液压降控制等技术的发展,工作面供液系统由现在的“一面一站”向“多工作面集中供液”再向“地面泵站”过渡的可能。

关键词: 远距离供液, 多工作面集中供液, 多泵站并联, 失压自动保护, 超大流量

Abstract: In order to systematically summarize the research results of centralized liquid supply technology in coal mining and promote the intelligent, efficient and green development of fully mechanized mining liquid supply technology, the development status of centralized liquid supply technology in coal mining at home and abroad was comprehensively summarized by using comprehensive analysis method. The shortcomings of the traditional way of liquid supply in working face are analyzed, the main problems that can be solved by centralized emulsion supply in coal mining and its advantages are disguessed. Research and application of the key technologies such as super large-flow emulsion supply technology, pressure control technology based on parallel multistage unloading for multi pumping stations, technology of long distance liquid return relay of emulsion and technology of automatic protection for pressure loss of hydraulic system are introduced. The large flow emulsion pump station with 1250 L/min and 40 MPa can alleviate the pressure loss and flow loss caused by long distance transportation of emulsion. The parallel multi-stage unloading device of multi pumping station can realize pressurization or unloading by controlling the unloading components of different stages, which can reduce the amplitude and frequency of pressure fluctuation of pumping station and solve the problem of insufficient frequency conversion response. The emulsion liquid return relay technology solves the problem of difficult column falling caused by excessive resistance of liquid return in working face when the liquid is supplied downward. The automatic protection technology of working face pressure loss can provide a favorable guarantee for the safety of equipment and workers in the process of emulsion long-distance transportation. In the aspects of power system, pipeline system and system layout, the development direction of centralized liquid supply in mining area is prospected and suggested. With the development of effective control technology of high frequency pulsation in liquid supply system, continuous pressure control technology of multi pump station flow based on variable frequency speed regulation, and pressure loss control technology of long distance liquid supply, the possibility of the transition for the liquid supply system of working face from " One working face with one pumping station " to "centralized liquid supply of multi working face" and then to "ground pumping station" are put foeward.

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