煤炭工程 ›› 2023, Vol. ›› Issue (12): 0-0.

• 生产技术 •    

基于IGWO-BPNN的露天矿卡车故障预测方法

张津鹏1,李林2,刘光伟3,郭直清4   

  1. 1. 国家能源集团神宝能源有限公司
    2. 国能宝日希勒能源有限公司
    3. 辽宁工程技术大学矿业学院
    4. 辽宁工程技术大学
  • 收稿日期:2023-07-05 修回日期:2023-09-04 出版日期:2023-12-20 发布日期:2024-03-11
  • 通讯作者: 郭直清 E-mail:gzq142857@126.com

Research on the Method of Open-pit Mine Truck Failure Prediction Based on IGWO-BPNN

  • Received:2023-07-05 Revised:2023-09-04 Online:2023-12-20 Published:2024-03-11

摘要: 大型卡车作为露天煤矿运输系统中的重要组成部分,卡车的有效利用不仅直接影响了工程的生产进度,而且对露天矿企业经济有着极大的影响。为有效解决露天矿中的卡车故障预测问题,提出了一种基于改进灰狼优化算法的BP神经网络模型用于预测露天矿卡车故障次数和卡车故障持续时间。该方法首先针对传统灰狼优化算法收敛性能和局部逃逸极值性能弱的不足,将Circle混沌映射、非线性更新机制和基于线性插值的种群更新方式相融合提出了改进的灰狼优化算法(IGWO)并通过6个基准函数与6种算法对比验证了IGWO算法的有效性;其次,利用IGWO算法具有的更佳的寻优性能找寻BP神经网络模型中的最优权值和阈值,提出了基于IGWO的BP神经网络模型(IGWO-BPNN);最后以宝日希勒露天煤矿的卡车故障数据为例,利用IGWO-BPNN模型对其进行了有效预测。实验结果表明:在同一实验条件下,相较于传统BP神经网络模型和基于传统GWO的BP神经网络模型,IGWO-BPNN算法具有更高的模型预测性能,且得到的模型预测结果不仅能有效为露天矿山企业科学制定卡车预防性检修计划,而且还能为智慧露天矿山建设提供科学有效的基础决策数据。

关键词: 露天煤矿, 卡车维修, 故障预测, 灰狼优化算法, BP神经网络

Abstract: Large trucks are an important component of the transportation system in open-pit coal mines. The effective utilization of trucks not only directly affects the progress of the project but also has a significant impact on the economy of open-pit mining enterprises. To effectively solve the truck failure prediction problem in open-pit mines, a BP neural network model based on an improved gray wolf optimizer is proposed to predict the number of truck failures and the duration of truck failures in open-pit mines. This method first addresses the shortcomings of the traditional gray wolf optimizer’s weak convergence performance and local escape extreme value performance by integrating Circle chaotic mapping, nonlinear update mechanism, and population update method based on linear interpolation to propose an improved gray wolf optimizer (IGWO) and verifies the effectiveness of the IGWO algorithm through comparison with 6 benchmark functions and 6 algorithms. Secondly, using the better optimization performance of the IGWO algorithm to find the optimal weights and thresholds in the BP neural network model, an IGWO-based BP neural network model (IGWO-BPNN) is proposed. Finally, taking the truck failure data of the Baorixile open-pit coal mine as an example, the effective prediction was performed using the IGWO-BPNN model. Experimental results demonstrate that, under identical experimental conditions, the IGWO-BPNN algorithm exhibits superior predictive performance when compared to traditional BP neural network models and BP neural network models based on traditional GWO. The resulting predictive outcomes not only facilitate the development of scientifically-informed preventive maintenance plans for open-pit mining enterprises but also provide a robust foundation for data-driven decision-making in the construction of intelligent open-pit mines.

Key words: open-pit mine, truck maintenance, failure prediction, gray wolf optimizer, BP neural network

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