煤炭工程 ›› 2025, Vol. 57 ›› Issue (1): 144-151.doi: 10.11799/ce202501020

• 研究探讨 • 上一篇    下一篇

刮板输送机非扭曲多点双芯曲率传感器设计研究

亓玉浩,吴刚,郑粲,等   

  1. 1. 兖矿能源集团股份有限公司
    2. 中国矿业大学矿业工程学院
    3. 江苏徐州中国矿业大学
    4. 兖矿集团有限公司东滩煤矿
    5. 中国矿业大学智能化开采研究中心
  • 收稿日期:2024-03-07 修回日期:2024-07-12 出版日期:2025-01-10 发布日期:2025-03-03
  • 通讯作者: 丰宇龙 E-mail:1453704680@qq.com

Design and research on non twisted multi-point dual core curvature sensor for scraper conveyor

  • Received:2024-03-07 Revised:2024-07-12 Online:2025-01-10 Published:2025-03-03

摘要: 煤矿综采工作面智能化建设过程中存在刮板输送机直线度感知难、测量精度低的问题,为解决此类问题,文章以光纤光栅传感理论为基础,设计一种基于非扭曲均匀多点双芯曲率传感器。建立刮板输送机弯曲工况位姿简化模型,采用了角度递推算法建立了刮板输送机各个中部槽之间的关系。其次,对非扭曲多点双芯曲率传感器进行了标定实验并推导出了光纤光栅波长漂移与角度变化之间的数学方程。最后,基于刮板输送机实际工作状态进行了直线度感知试验研究。试验结果表明,该传感器拟合数据与实测数据具有较大的一致性,其最大误差不超过3 mm,可实现综采工作面刮板输送机弯曲度智能感知,为刮板输送机直线度监测提供了新的解决思路。

关键词: 直线度感知, 刮板输送机, 曲率传感器, FBG

Abstract: In the process of intelligent construction of coal mine fully mechanized mining face, there are problems with difficult perception of straightness and low measurement accuracy of scraper conveyor. To solve these problems, this paper designs a non twisted uniform multi-point dual core curvature sensor based on fiber optic grating sensing theory. A dynamic model of the scraper conveyor was established, and the angle recursive algorithm was used to establish the relationship between the various middle grooves of the scraper conveyor. Secondly, calibration experiments were conducted on the non twisted multi-point dual core curvature sensor, and the mathematical equation between the wavelength drift and angle change of the fiber optic grating was derived. Finally, a straightness perception experiment was conducted based on the actual working state of the scraper conveyor. The experimental results show that the fitted data of the sensor is highly consistent with the measured data, with a maximum error of no more than 3mm. It can achieve intelligent perception of the curvature of the scraper conveyor in the fully mechanized mining face, providing a new solution for monitoring the straightness of the scraper conveyor.