煤炭工程 ›› 2024, Vol. 56 ›› Issue (2): 213-218.doi: 10.11799/ce202402031

• 装备技术 • 上一篇    下一篇

7 m大采高工作面巷道转载机改进设计与应用

王金辉   

  1. 国能神华新街能源有限责任公司
  • 收稿日期:2023-05-05 修回日期:2023-08-30 出版日期:2024-02-20 发布日期:2024-02-29
  • 通讯作者: 王金辉 E-mail:297040338@qq.com

Improvement of Roadway Bridge Stage Loader for 7 m Large Mining Height Face

王 wangjinhui   

  • Received:2023-05-05 Revised:2023-08-30 Online:2024-02-20 Published:2024-02-29
  • Contact: 王 wangjinhui E-mail:297040338@qq.com

摘要: 针对神东7 m 大采高工作面巷道转载机在使用中存在刮板弯曲断裂、链轮密封失效等问题, 通过分析刮板和链轮组件的失效特征及零部件的受力状况, 采取升级链条、增大刮板断面和链轮轴直径、优化链条中心距等措施, 全面改善刮板和链轮组件受力状态, 刮板强度提高1. 7 倍,轴承支撑部位链轮轴的挠度降为1/8, 零部件性能显著提高。设备改造时充分考虑到零部件的通用性, 机头架和槽体可以直接使用, 降低了改造成本。通过对进口设备进行改造, 积累了经验, 推动国产煤机装备的发展。

关键词: 转载机;, 刮板, 链轮组件, 圆环链, 失效分析

Abstract: Aiming at the problems of scraper bending and fracture, sprocket sealing failure, and other issues in the use of the Shendong 7-meter high mining face slot transfer machine, by analyzing the failure characteristics of scraper and sprocket components and the stress status of components, measures such as upgrading the chain, increasing the scraper section and sprocket shaft diameter, optimizing the chain center distance, etc. were taken to comprehensively improve the stress status of scraper and sprocket components, and increase the scraper strength by 1.7 times, The deflection of the sprocket shaft at the bearing support area is reduced to 1/8, significantly improving the performance of the components. Component universality should be fully considered during equipment renovation,drive frame and pan can be used directly to reduce renovation cost. By renovation to imported equipment, experiences are accumulated, and development of domestic coal mining equipment is promoted.

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